Bill Doran
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foamsmith.com
Bill Doran
@foamsmith.com
Prop and costume maker from Seattle, WA. Author of the Foamsmith trilogy.

Hundreds of free prop and costume making video tutorials at punishedprops.com
When making Zero's helmet from Code Geass, I really wanted the back part to fold up just like the helmet does in the movies.
November 12, 2025 at 6:18 PM
Instead of cutting out individual scales for my dragon egg, I glued on strips of scales which gave the illusion they were attached one at a time! #foamsmith
November 10, 2025 at 11:01 PM
For Steven Universe's Rose Quartz sword, I decided to use vinyl decals instead of paint! To prevent the stickers from peeling off, I sealed the whole prop in a catalyzed clear coat which locked the stickers in place and gave the sword an automotive shine! #StevenUniverse
November 8, 2025 at 6:41 PM
Reposted by Bill Doran
HELLO SEATTLE-AREA DRAGON AGE COSPLAYERS OF COLOR

Are you available on Sunday November 9th? I have a cool photo shoot project I’m seeking models for, and YES it is paid!!

Please reply here & I’ll reach out with more details 👀

(Signal boosts welcome!!)
#DragonAge
November 5, 2025 at 5:11 PM
My Impact armor's big, punchy fist needs movable finger joints! Time to make some puppeting extensions.
November 5, 2025 at 5:33 PM
Here's a quick tutorial on how we make two part molds!
November 3, 2025 at 6:50 PM
Reposted by Bill Doran
Had a local event today and it was great. I held back from telling everyone about sanding.
October 31, 2025 at 4:15 AM
For our #Satisfactory helmets, we purchased visors and then 3D modeled the helmet to fit around visors! To get the scale and shape correct, we used 3D scans (Polycam) of the visor, and my head, and made sure the imported scans were the same scale as the real world objects.
October 31, 2025 at 6:12 PM
Reposted by Bill Doran
This 3D printed animatronic necklace concept really did come to life!

Sometimes when you're sketching it can feel like the reality is a million miles away. But every journey has to start with a single step.

I'll be running demos at @hackaday-feed.bsky.social Supercon 2025, be sure to come say hi!
October 30, 2025 at 9:04 PM
Reposted by Bill Doran
Someone asked me if I could print them a draft punk helmet for Halloween, but because I have watched ten years of @foamsmith.com videos, I decided to go all in.
October 30, 2025 at 7:04 AM
Bender was a huge success at the convention! It was so much fun interacting with people through the puppet controls. #futurama #bender
October 30, 2025 at 6:23 PM
Reposted by Bill Doran
Assembly day! Laser guides are essential when putting together a trophy with this many separate parts (over 60!)
October 29, 2025 at 6:05 PM
Stunning!
Not bad for some Neewer lights and a three year old cell phone camera!
October 30, 2025 at 1:53 AM
Reposted by Bill Doran
Remembering the time I did fabrication on an official Luigi's Mansion piece for Nintendo. Also that's my voice in the video!
youtu.be/6rEj7opZ2Jw?...
Luigi's Mansion 3 - Behind the Poltergust G-00 with Volpin Props
YouTube video by Nintendo of America
youtu.be
October 28, 2025 at 7:35 PM
Reposted by Bill Doran
Does 3D printing making the impossible... Possible??

I'm so excited to have this interactive cast silver necklace with me next weekend at @hackadayofficial.bsky.social Supercon 2025. I'll be wearing it around, talking about how I did it, and giving live demos of the functionality!
October 27, 2025 at 11:24 PM
Making a Proton Pack is serious business! Back in 2019, Garrick and I completed this pack in one week! Thanks, buddy! It's still holding up great. #ghostbusters
October 27, 2025 at 6:57 PM
Back in 2018, we made a Power Treads shoe costume for Sean, @day9tv.bsky.social, to wear at a StarCraft convention! This was such a wacky and fun build with a lot of learning!
shoe costume
YouTube video by Punished Props Academy
youtube.com
October 25, 2025 at 6:56 PM
Reposted by Bill Doran
October 24, 2025 at 9:02 AM
Years ago, my buddy Steven (soloroboto.bsky.social) swung by my shop and showed me how he achieved a challenging paint finish with a vinyl wrap!
youtube.com/shorts/pnbvl...
vinyl wrapped sword
YouTube video by Punished Props Academy
youtube.com
October 23, 2025 at 5:51 PM
Reposted by Bill Doran
Fblthp, The Lost

Another of our MTG sculptures! He's a bit over 2' tall. Sculpted by Matt Levin in Monster clay before molding/casting in epoxy and urethane. He's even got a welded steel skeleton for strength!
October 21, 2025 at 1:22 PM
I made Tony Stark's Mark 50 nanite container from Endgame! Great for a casual Iron Man costume. #halloween
October 22, 2025 at 5:00 PM
Reposted by Bill Doran
Got a pic of this kick ass woodpecker on my hike today!
October 20, 2025 at 10:40 PM
Reposted by Bill Doran
The D7 is now live. Hear what Luke at BiQU / BigTree Tech has to say about them before you get yours here: www.zellerfeld.com/products/joe...
October 20, 2025 at 3:27 PM
We want to make Star Wars Snowspeeder pilot costumes (the Snowspeeder is Bill's favorite vehicle!) so we started with the helmets! The visors were vacuum formed from 1/16" PETG plastic.
October 20, 2025 at 5:41 PM
Reposted by Bill Doran
Hello, new MTG followers! Glad you like the Chocobo, here's another one of our sculptures for Wizards - we've made several since 2020!
October 18, 2025 at 9:12 PM