Bill Doran
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foamsmith.com
Bill Doran
@foamsmith.com
Prop and costume maker from Seattle, WA. Author of the Foamsmith trilogy.

Hundreds of free prop and costume making video tutorials at punishedprops.com
I made a custom visor shape for Zero's Code Geass helmet! The form is a 3D print that I modeled to be slightly smaller than the helmet hole (for the plastic thickness). I tinted the visor in heated polyester fabric dye.
December 21, 2025 at 6:37 PM
Here's how I make custom knife blade shapes for silicone mold registration!
December 20, 2025 at 6:02 PM
One of the best yearly traditions is sharing my favorite things with my pals at @tested.com! youtu.be/q-BrYvCTabQ?...
Tested in 2025: Bill's Favorite Things!
YouTube video by Adam Savage’s Tested
youtu.be
December 20, 2025 at 3:05 AM
Here's how I make quick, one-part molds and cast copies in fun, translucent colors! This dagger is styled like the wraith heirloom in Apex Legends.
December 19, 2025 at 8:26 PM
When Hypershock auctioned off damaged Battlebot parts, we had to purchase a wheel! Now we need a worthy display for such a magnificently damaged wheel. @battlebots.bsky.social @hypershocktv.bsky.social #battlebots
December 18, 2025 at 5:23 PM
I had so much fun figuring out the mechanism for my Fallout 4 Nuke Launcher! I was worried the mini nuke would end up getting "kicked" instead of "pushed" but it worked out great! #fallout
December 17, 2025 at 7:58 PM
A few years ago, we restored a set of sleigh bells from Britt's family farm house. We had enough bells to make three door hanging sets for family presents!

We used a brass wire wheel to transfer brass back onto the heated surface and it worked great!
December 16, 2025 at 6:46 PM
Reposted by Bill Doran
Today, I got to cut an alpha-mask for @philsalv.bsky.social 's head. Also, if you can support the VGHF, you should, because they do awesome work.
Our good friends at the VGHF are running a Winter Fundraiser right now, and Cyan has pitched in to help them crush their goal. If you would like to help too, please visit them at the link below - Let's keep them doing what they do best!

https://givebutter.com/vghf-winter-fundraiser-2025
December 12, 2025 at 11:43 PM
Nick, from Modulus Props, stopped by to show us how to sculpt, mold, and cast our own masks!
December 8, 2025 at 10:13 PM
Reposted by Bill Doran
Here’s the finished product 😀
December 6, 2025 at 6:54 PM
Back in 2018, Adam Savage needed a pair of visors for his ACES space suit costume for his NYCC incognito walk. Bill and Britt had never made visors this large, so it took a few attempts!
December 6, 2025 at 6:40 PM
We made the porcupine mace from Valheim! The deathsquito needles in the game are super dangerous, so we wanted to make sure ours couldn't one-shot humans. #Valheim
December 4, 2025 at 6:35 PM
Reposted by Bill Doran
@gilespink.bsky.social and I spent probably way too much time designing an old school-style Riven calendar for Cyan complete with new tidbits of lore, very proud of this thing ♥️

(also some blankets with my PS classic trophy art that we're making solely because I PERSONALLY WANT THEM)
Winter snow has arrived at Cyan HQ, so to celebrate we're adding several cozy new blankets to the store!

Grab them today, along with our brand-new 2026 Riven calendar featuring 12 gorgeous scene captures and never-before-seen journal entries!

https://store.cyan.com/s/holiday25soc
December 3, 2025 at 8:19 PM
Reposted by Bill Doran
We made Vendetta's sword from Overwatch! It's canonically taller than Tracer!
December 2, 2025 at 5:45 AM
I made a Star Trek Combadge out of metal! I don't have a costume to go with the badge yet, so this is currently one of my favorite fridge magnets. #startrek
November 28, 2025 at 9:55 PM
Reposted by Bill Doran
It’s present-buying time — support indie artists!!
I made a discount code - GIFT25 - for anyone buying MARVEL ANATOMY or anything else in my store!
jonahlobe.bigcartel.com/product/auto...
November 28, 2025 at 1:49 PM
I made a custom knife handle for my Jimmy DiResta knife blade!
November 24, 2025 at 7:25 PM
We were talking with our buddy Paige (RedBird Trade) about how foam and leather can be used for similar projects and we decided to make a video showing you how we made two pouches--one in leather and one in EVA foam!
Foam vs Leather
YouTube video by Punished Props Academy
youtube.com
November 20, 2025 at 11:15 PM
I got to make a small prop for Captain Disillusion's Flight of the Navigator video!
November 19, 2025 at 9:32 PM
Reposted by Bill Doran
Did Blender help you this year? Help back! 🧡

If every active user contributed $5 this month, Blender would be funded for the entire year 2026. Professional 3D software. No subscriptions. No limits. Just your support.

Do your part. Donate today.
www.blender.org/news/give-ba...

#b3d
November 13, 2025 at 6:07 PM
Reposted by Bill Doran
Here's a bunch of Wicked coasters I made! Download them and print them yourself from my Makerworld page:
makerworld.com/en/@nerdyvie...
#3DPrinting #Wicked
November 19, 2025 at 1:29 PM
There's a lot of different paint layers to Boba Fett's helmet, so let's simulate some paint chipping!
#starwars #bobafett
November 18, 2025 at 6:40 PM
For the metallic finish on my Mandalorian helmet, I buffed on graphite powder! I protected the finish with a gloss clear coat and then used water-mixable oil paints to add some contrast.
#StarWars #TheMandalorian
November 16, 2025 at 5:24 PM
Last year we got to make this amazing axe design come to life!
November 14, 2025 at 8:11 PM
When making Zero's helmet from Code Geass, I really wanted the back part to fold up just like the helmet does in the movies.
November 12, 2025 at 6:18 PM